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06

Production Line 06

Encrusting Line

4,500 pcs / hour
Encrusting β€” Delta PLC Β |Β  Stamping β€” Innovance Β |Β  Autopanning β€” Delta PLC
5 Steps

Process Flow

Step-by-Step Production

Step 1
Mixer
β†’
Step 2
Sheeter / Dough Prep
β†’
Step 3
Encrusting Machine
↑
Feeds into Step 3
3rd Hopper β€” Chocolate Injector
β†’
Step 4
Stamping
β†’
Step 5
Autopanning

Machines & Functions

Every Machine in This Line

How this line works: The Encrusting Line is designed for filled/co-extruded products β€” chocolate-filled cookies, cream-filled buns, and similar items. The 3rd Hopper serves as a chocolate (or other filling) injector that feeds directly into the Encrusting Machine, enabling simultaneous outer-shell and inner-filling formation in a single pass.
01
Mixer
Prepares the outer dough/shell mixture to the required consistency before feeding into the line.
02
Sheeter / Dough Prep
Rolls and prepares the dough into a uniform sheet or portioned form ready for the encrusting unit.
03
Encrusting Machine
Core unit β€” simultaneously forms the outer dough shell and injects the inner filling via the 3rd Hopper. Accepts up to 3 hoppers: Hopper 1 (outer shell), Hopper 2 (secondary layer), Hopper 3 (filling injector).
04
3rd Hopper β€” Chocolate Injector
Dedicated hopper attached to the Encrusting Machine that feeds liquid or semi-solid chocolate into the co-extrusion nozzle. Controls fill ratio and injection pressure for consistent centre-fill.
05
Stamping
A mechanical press/stamp that applies a defined shape, pattern, or surface impression onto each encrusted piece immediately after forming β€” ensures uniform product appearance and branding.
06
Autopanning
Automatically picks up stamped pieces and places them onto baking trays in set rows and columns β€” eliminates manual loading at the end of the line.
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